Part Drawings and Specifications
All drawings are in Adobe Acrobat .pdf format.
FileName Description
TipHolderTop8.pdf Top piece of tip holder, for 1/8" tips
TipHolder8.pdf
Tip holder (print head), for 1/8" tips
tholder16.pdf Tip holder (print head), for 1/16" tips
tholdertop16.pdf Tip holder top piece, for 1/16" tips
BasePlate.pdf Base Plate (aka: the slide platter)
CleanStationBracket.pdf Brackets for holding up the clean station.
CleanStationBottom.pdf Clean station body
CleanStationTop.pdf Top piece for clean station
HybChamber.pdf Hybridization chamber (2 pages: top and bottom)
PrintingTip.pdf Printing Tip Plans: 1/16" tips
ServoPlate.pdf Metal plate (and heat sink) for mounting the TQ-10 amplifiers
ZBracket.pdf Z-Axis bracket, for mounting the print head

Specific Comments:

Tip Holders
There are two varieties of tip holders on this part list. One accomodates 4 one-eighth inch tips, and the other carries 16 one-sixteenth inch tips. The machine shop where we had these made, Die-Tech Semiconductor Tooling, added offset slipfit pins to insure that the top part can be mounted in only one direction.
BasePlate
The base plate accomodates 137 slides. The blank area adjacent to the plate pocket is used for the blotting pad. You will notice quarter-20 mounting holes tapped on the edges. These were originally for bars which could be used to hold the slides in place . No one has used this feature to date, and therefore you may save money and time by omitting these taps.
Clean Station
Although its convenient to have the clean station brackets machined, you can find similar parts in most hardware stores. The clean station basin doesn't do well with a high flow rate. The basin is slow to drain, due to the small size of the holes. One fix for this would be to put a large drain hole at the end of the basin and omit the small holes altogether. The tips would be cleaned by water going past them and into the drainage hole.
Hybridization Chamber
This design is nearly identical to our standard hyb chamber, originally designed by D. Shalon, which used window channels to clamp the two halves together. A friend in biotech showed us a derivative which used 4 nylon screws instead of window channels. I've put 6 taps in this design to assure sealing. The O-Rings you will need for this design are: "Buna-N O-Rings, Dash Number: 039". These are available from McMasters, cat. 9452K342. ($12.50 for 100)
Printing Tip
Lots of stories about this one. Be sure to check the Tip Gallery for a discourse on printing tips, with plenty of design examples.
Servo Plate
The three TQ-10 amplifiers and the ICM-1900 are mounted on this plate. The plate not only serves to organize these components and provide a metric to english conversion, but the plate also serves as an excellent heat sink. This is obviously an optional component, but I highly recommend having some common mounting surface electronics.
Z-Bracket
Designed by Vishy Iyer for mimimum mass and maximum adjustablity. The print end is mounted on the lower part of the bracket, and the through slots and holes correspond to the mounting surface of the Z-Stage carriage.
Vendors: We use the following vendors for most of our custom parts:
Die-Tech: (408) 279-3363
Majer Precision Engineering: (602) 777-8222 (Ask for Michael Majer Jr.)